Heavy-duty cartons on pallets for bulk shipments and warehouse storage. Our pallet boxes combine robust corrugated walls with heat-treated pallets to protect large, bulky and heavy goods through handling and transit.
Choose pallet boxes for large, heavy or awkward goods that need secure storage and transportation. These heavy duty cartons combine strong corrugated walls with a stable pallet base.
Pack Exact supplies cardboard pallet boxes for warehouses, distribution centres, exporters and manufacturers. The range provides a practical way to group products into one unit for lifting, storage and delivery.
Pallet boxes are designed as large cardboard boxes that sit securely on a pallet. Many formats use a separate tray, sleeve and top cap. This makes packing and unloading easier.
Their large capacity makes them suitable for consolidating bulky products, industrial components and multiple smaller packs into a single palletised unit.
Pack Exact also offers products with heat treated wooden pallets. Heat treatment may be required for certain export routes, but customers should always check the destination rules before shipping.
A stable pallet base can make large loads easier to move with suitable handling equipment while strong corrugated walls protect the contents during storage and transportation.
Bulk shipping: consolidate multiple cartons or loose items into one palletised shipping unit.
Industrial parts & machinery: pack heavy, dense or awkward products that require strong walls and a stable base.
Furniture & components: protect oversized products and multi-component consignments during storage and transport.
Export shipments: create larger palletised units for international and long-distance distribution.
Warehouse storage: group products together to simplify stock handling, picking and movement.
Wholesale orders: combine multiple products or smaller packs into one larger outer unit.
Corrugated walls protect products from knocks, pressure and surface damage during handling, storage and transportation.
A stable pallet base allows warehouses and carriers to move the packed unit with suitable lifting equipment, reducing repeated handling of separate cartons.
Pallet boxes offer space for large products, mixed orders and multiple smaller packs. One outer unit can simplify warehouse picking and loading.
Grouping products into one cardboard pallet can reduce the number of individual packaging boxes required. It may also lower handling time and product damage.
The cardboard sleeve can enter normal cardboard recycling after use. Wooden pallets may also enter suitable reuse or recycling streams.
Add cardboard sheets as base pads, top covers, layer pads or dividers for additional support.
Match the box footprint to the pallet and the available warehouse space. Pallet size cardboard boxes must also fit the carrier, vehicle and handling equipment.
The range of pallet boxes includes Europa and container formats in full and half sizes. Check every product's external dimensions before ordering.
A standard Euro pallet and other standard pallets use different footprints. If you need a Euro size pallet format, confirm that the selected box and base work together. Do not assume that all Euro pallet boxes use the same internal dimensions.
Choose the wall strength based on the total load, stacking plan and journey. A double wall cardboard box may suit smaller heavy products. Pallet shipping boxes provide more space for bulk or oversized loads.
Spread the product weight evenly across the base. Keep heavier items low and avoid placing too much pressure on one point.
Use layer pads , dividers or suitable void fill to stop products moving. Pallet boxes with lids should close without pressing down on the contents.
Apply stretch wrap or strapping where required. Confirm weight limits with the carrier before moving or stacking the finished load.
Keep the centre of gravity low and balanced. For fragile products, combine suitable cushioning with internal bracing to help prevent movement.
Choose a footprint that matches your pallet, warehouse and transport requirements. The examples below provide a useful guide, but always check the exact product dimensions before ordering.
| Format | Typical internal size (mm) | Best for |
|---|---|---|
| Small Pallet Box (Euro) | 1180 × 780 × 780 | Dense components, electronics and smaller heavy items |
| Medium Pallet Box (UK) | 1180 × 980 × 900 | Furniture parts, machinery and mixed products |
| Large Pallet Box (UK) | 1180 × 980 × 1100 | Bulk shipments and larger export consignments |
| Custom-Sized | To specification | Tailored footprints, heights and reinforced builds |
Designed around Euro-style pallet footprints for warehouses, distribution and shipping requirements where compatible dimensions are needed.
Larger pallet formats can provide additional capacity for machinery, furniture components, wholesale orders and bulky products.
Custom footprints, heights or wall specifications may be available for regular and specialist packaging requirements.
Add sheets between products or pallet layers to spread weight, separate items and create a flatter packing surface.
Secure the finished palletised load with suitable stretch wrap where required for stability during handling and transportation.
For smaller heavy products that do not require a full pallet box, double wall cartons provide strong corrugated protection.
Heavy duty corrugated walls provide protection around large, bulky and awkward products throughout storage and transport.
Consolidating products into a palletised unit can simplify handling, loading and warehouse operations.
Grouping multiple items into one outer packaging unit can reduce individual carton requirements and unnecessary handling.
Choose the correct wall grade, pallet format and internal protection to suit the load weight, stacking plan and delivery route.
Cardboard components can enter normal cardboard recycling after use. Separating cardboard and wooden components can support more eco friendly disposal.
Selected products are available with heat treated wooden pallets. Always confirm the specific requirements of the destination before export.
Choose between different pallet box formats and sizes to match products, warehouse space, handling equipment and transport requirements.
Custom footprints, heights or wall specifications may be available for businesses with regular or specialist packaging requirements.
Pallet boxes provide a practical combination of corrugated protection and palletised handling for large or bulk consignments. From machinery parts and furniture components to wholesale orders and industrial goods, they allow products to be grouped into a single unit for storage and transport.
For the best protection, match the box and pallet to the total load, use suitable internal dividers or layer pads, and confirm all weight, stacking and carrier requirements before dispatch.
Check each product listing for its dimensions, pack quantity, pallet option and delivery speed. Larger products may require special delivery arrangements.
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Pallet boxes are large corrugated cardboard boxes designed to sit securely on a pallet. Many formats use a tray, sleeve and top cap to create a large palletised shipping and storage unit.
They suit machinery parts, furniture components, wholesale orders, industrial products and other bulky goods. Always select the box specification according to the total load and handling requirements.
They may be suitable, but export requirements vary. Confirm pallet treatment, dimensions, load limits and destination rules before dispatch.
Heat treatment is used on wooden packaging to meet certain shipping and export requirements. Some Pack Exact pallet box products include heat treated wooden pallets, but customers should always check the requirements for their destination before shipping.
Reuse may be possible if the sleeve, base and cap remain dry and undamaged. Inspect every component carefully before packing again.
Cardboard components can enter normal cardboard recycling after use. Wooden pallets may also be suitable for reuse or appropriate wood recycling. Separate materials where possible.
Yes, when the correct wall grade, pallet and internal protection are selected for the load. Spread weight evenly and always confirm weight limits with the carrier and handling equipment provider.
Custom footprints, heights or wall specifications may be available for regular and specialist requirements. Contact Pack Exact to discuss the required dimensions and specification.