Cardboard Sheets

Flat corrugated protection for packing, layering and separation. Our cardboard sheets add a tough, recyclable barrier to cushion goods, stabilise pallets and divide items inside boxes—ideal for shipping, storage and fulfilment.

Cardboard Sheets | Layer Pads, Dividers & Inserts

Cardboard Sheets for Packaging, Layering and Protection

Use cardboard sheets to separate, support and protect products during shipping or storage. They create a firm barrier between items and can strengthen the base, sides or top of a box.

Pack Exact supplies corrugated cardboard sheets for packaging, warehouse and pallet use. They offer a wide range of uses, from simple box inserts to cardboard layer pads for larger loads.

What are corrugated cardboard sheets?

Corrugated cardboard combines outer paper liners with a fluted centre. This structure creates a light but strong sheet that can absorb impacts and spread weight.

A corrugated packaging sheet can protect surfaces, reinforce cartons or separate layers of product. You can also cut sheets into cardboard dividers or inserts for a closer fit.

Why use cardboard sheets?

Cardboard sheets are versatile, durable and recyclable. Use them as interleaving layers, cardboard layer pads, box liners, dividers or custom inserts.

They can help stop movement, spread weight and prevent products rubbing against one another during packing, shipping and storage.

What can cardboard sheets be used for?

Product separation: place sheets between products to help prevent rubbing, scratches and scuffs.

Carton reinforcement: line the base, sides or lid of a cardboard box to add support and help resist punctures.

Cardboard dividers & inserts: cut or score sheets to create protective inserts and dividers for a closer-fitting pack.

Heavy or fragile goods: add support around products that need additional protection during handling or storage.

Pallet layer pads: place sheets between pallet tiers to create a flatter surface and help spread weight.

Warehouse packing: use with single or double wall cartons to create level packing surfaces and support products.

Surface protection: protect floors, work surfaces and benches during packing, moving or installation work.

Custom packaging: cut sheets to suit specific products, carton dimensions or specialist packing requirements.

Building a pallet load? Place cardboard layer pads between tiers before adding stretch wrap. This can help spread weight, create more even layers and keep the load stable.

Benefits of cardboard sheets

Added protection

Sheets form a firm barrier between products and help reduce scratches, movement and pressure damage during shipping and storage.

Flexible use

Cut or score sheets to create inserts, base pads, top covers and cardboard dividers for products of different shapes and sizes.

Better pallet stability

Place sheets between layers to create a flatter surface, spread the load more evenly and help stabilise palletised products.

Carton reinforcement

Add sheets to the base, sides or top of cardboard boxes where additional support or separation is required.

Recyclable material

Corrugated cardboard can enter normal cardboard recycling after use. Remove tape and other non-paper materials where possible.

Cost-effective protection

Cardboard sheets provide a simple way to add protection, separation and support without introducing complex packaging materials.

Choosing the right cardboard sheet

Check the length, width and thickness before ordering. Match the sheet to your carton, product or pallet footprint.

Single wall corrugation suits many everyday packing tasks. For heavy duty applications, choose thick cardboard sheets or ask whether double wall cardboard sheets would better suit the load.

Product sizes including 1000 × 1200 mm can work well as pallet pads and protective layers. Before ordering large cardboard sheets, huge cardboard sheets or A0 cardboard sheets, check the exact dimensions shown on the product page.

Practical packing tips

Measure carefully before cutting sheets into dividers or inserts. Use a suitable cutting tool and always work on a safe surface.

For fragile products, combine cardboard sheets with void fill or bubble wrap to help prevent movement.

White cardboard sheets may suit presentation-led packing, but colours and finishes can vary. Check the current product specification before ordering.

Custom sizes may also be available for businesses with regular or specialist packaging requirements.

Shop cardboard sheets in various sizes

From small cardboard inserts to full pallet layer pads, choose a sheet that suits the dimensions of your product, carton or pallet.

Use case Suggested size (mm) Notes
Small electronics / books 300 × 200 Lightweight layer for delicate items
Homeware / office goods 400 × 300 Common carton footprint for dividers
Larger appliances / mixed items 600 × 400 Useful as box liners and top covers
Pallet layer pads 1200 × 1000 Use between tiers to support and stabilise loads

Why choose our Cardboard Sheets?

Excellent protection

Add an extra protective layer around fragile items and between products to help keep goods secure during transport and storage.

Versatile applications

Use sheets for product separation, box reinforcement, pallet layering, custom inserts, cardboard dividers and surface protection.

Recyclable packaging

Corrugated cardboard is widely recyclable, providing a practical protective packaging option that can enter normal cardboard recycling after use.

Combine with other packaging

Use alongside cardboard boxes, protective cushioning and packing materials to create a complete pack.

Durable & cost-effective

Strong corrugated board can withstand everyday handling while providing additional support and protection where it is needed.

Customisable sizes

Sheets can be cut or scored for different products, with custom-sized sheets potentially available for larger or regular requirements.

Shop by size

Small sheets — suitable for electronics, books, accessories and small carton inserts.

Medium sheets — useful for homeware, office supplies, consumer goods and box reinforcement.

Large sheets — suitable for larger products, pallet layers and warehouse applications.

Cardboard sheets for packaging, pallets and storage

Cardboard sheets provide a practical way to protect, separate and support products throughout packing, shipping and storage. Their simple format makes them useful for everything from small box inserts and dividers to full-size cardboard layer pads.

Choosing the correct sheet size and thickness can help protect products while reducing unnecessary packaging. For fragile goods, combine sheets with suitable cushioning, and for pallet loads use layer pads with stretch wrap to help stabilise the finished load.

Delivery information

Delivery options vary by product. Check the product page for current dimensions, pack quantities and available delivery speeds.

Frequently Asked Questions

What are cardboard sheets made from?

Cardboard sheets are typically made from corrugated cardboard, which combines paper liners with a fluted centre. This structure provides strength while keeping the sheet relatively lightweight.

What can cardboard sheets be used for?

They can be used to separate products, reinforce cardboard boxes, create dividers and inserts, protect surfaces and form cardboard layer pads between pallet tiers.

Are cardboard sheets recyclable?

Yes. Remove tape and other non-paper materials where possible before placing them in cardboard recycling.

Can I cut cardboard sheets to size?

Yes. Use a suitable cutting tool and work on a safe surface. Measure carefully before cutting the sheet into dividers, inserts or protective pads.

Can cardboard sheets protect fragile products?

Yes. Use them as dividers, liners or layer pads. Fragile items may also need paper, bubble wrap or another suitable cushioning material to prevent movement during delivery.

Are cardboard sheets suitable for pallet loads?

Yes. Cardboard layer pads can be placed between pallet tiers to create a flatter surface, spread weight and help stabilise the load before stretch wrap is applied.

Are cardboard sheets suitable for heavy items?

They can provide additional support for heavier products when the appropriate thickness and board grade are selected. For demanding applications, thicker or double wall cardboard sheets may be more suitable.

Can I order custom-sized cardboard sheets?

Custom dimensions may be available for larger or regular orders. Contact Pack Exact with the required measurements and quantity to discuss available options.