What is Jiffy® Hexpand?
An expandable paper mailer engineered with “flex-to-fit” gussets. It opens out as you load, creating a protective sleeve around the contents—reducing the need for extra void fill and oversized cartons.
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Jiffy® Hexpand – Expandable Paper Mailers
Cut the “box-in-a-box” waste. Jiffy® Hexpand mailers expand to fit, delivering robust paper-based protection with less void and faster packing. Explore other Jiffy® options in our Bubble Mailers category.
Expandable Paper-Based Peel & Seal Recyclable
Ideal for small tech, accessories, components, boxed cosmetics and kits that vary in depth—one mailer, many fits.
Why choose Hexpand?
Right-sizing cuts DIM charges and speeds packing. The tough paper construction gives repeatable protection, while the clean, branded-ready outer keeps presentation sharp and eco-forward.
Benefits & features
Expandable capacity
Accommodates variable depths without swapping SKUs—perfect for multi-item orders and seasonal kits.
Less void, less waste
Minimal empty space reduces filler, improves unboxing and lowers volumetric weight.
Paper-based & recyclable
Easy end-of-life for customers and strong sustainability cues for your brand.
Selecting the right size
Measure the packed item (L × W) and allow for expanded depth. Choose a mailer that fits snugly when expanded—contents shouldn’t rattle.
| Typical internal (mm) | Expanded depth (mm) | Suggested contents | Notes |
|---|---|---|---|
| 220 × 225 | ~60 | Small electronics, chargers, boxed cosmetics | Popular compact size for eCom |
| 260 × 330 | ~70 | Tablets, small kits, component sets | Add a light wrap for surface protection |
| 300 × 400 | ~80 | Apparel bundles, mixed accessories | Check DIM vs box for heavier loads |
Packing tips
Pre-shape the gusset with your hands, slide the product in, then press air out before sealing to keep a tight profile.
For corners or printed cartons, add a thin cardboard sheet as a stiffener. For brittle items, compare with Book Wraps.
Compare Jiffy® options
Need ultra-light cushioning? See Jiffy® Airkraft (Gold/White). Want tougher walls for dense items? Check Jiffy® Padded. Eco signal with bubble? Explore Ocean Green.
Jiffy® Hexpand – FAQs
Hexpand is an expandable paper mailer—no internal bubble layer. It flexes to fit variable depths, reducing void and box usage. For lightweight cushioning, use Jiffy® Airkraft.
It protects everyday goods well, but brittle items still need inner protection (wraps, trays, stiffeners). For high fragility, consider book wraps or a carton with internal cushioning.
Yes—being paper-based, it’s widely recyclable (remove any non-paper labels where required by local guidance).
When the product is compact, not excessively heavy, and depth varies between orders. Hexpand right-sizes quickly and cuts DIM weight compared with oversized cartons.
Yes—paper outers are ideal for stickers, printed labels and custom printing. Keep artwork clear of the peel-and-seal area.
Pick the smallest suitable size, add a stiffener sheet for corners, and ensure a firm seal across the flap. For dense items, compare with Jiffy® Padded.