Heavy-duty protection for shipping, storage and fulfilment. Our double wall boxes add a second flute for extra rigidity, crush resistance and stack strength—ideal for heavier, fragile or multi-item consignments and longer transits.
Double wall boxes use two layers of fluted paper and three liners. The twin-flute construction significantly improves compression strength, puncture resistance and stacking stability compared with single wall.
Choose double wall for heavier loads, fragile products and longer supply chains. The added rigidity reduces transit damage, helps with pallet stacking and protects multi-item orders packed in one carton.
Heavier goods: kitchenware, tools, automotive parts, small appliances and multi-item orders.
Fragile products: glassware, electronics and components—pair with protective void fill and bubble wrap.
Pallet stacking: improved crush resistance for warehouse storage and courier hubs.
Longer routes: better performance for national distribution and 3PL networks.
Returns & re-use: stronger board helps cartons survive reverse logistics and re-packing.
Export packing: added durability for multi-leg shipments and handling.
Twin flutes increase rigidity and impact resistance, reducing in-transit damage for fragile or dense items.
Higher compression strength supports palletisation and warehouse stacking with less risk of crushing.
Available across popular footprints and heights, with multi-depth options to reduce void space.
Allow room for protective materials and check pallet pattern/volumetric weight. Measure internal L × W × H (mm) and select a box that fits contents plus cushioning.
| Use case | Suggested size (mm) | Notes |
|---|---|---|
| Fragile homeware | 400 × 300 × 230 | Space for wrap + dividers; H-tape base/top |
| Tools / components | 457 × 305 × 305 | Robust outer; add dense cushioning |
| Small appliance | 500 × 400 × 300 | Check volumetric weight with courier |
| Multi-item order | 600 × 400 × 400 | Use partitions/void fill to prevent movement |
Lightweight and cost-effective for everyday parcels and lighter loads.
Extra rigidity for heavier, fragile or stacked shipments over longer routes.
The twin-flute board resists crushing and punctures, protecting fragile contents during handling and hub stacking.
Better performance across 3PL networks and multi-leg routes, reducing damage rates and returns.
Supplied flat for compact storage; assemble quickly and seal with H-taping on base and top.
Manufactured from recyclable corrugated board; easy end-of-life via cardboard recycling streams.
Medium Double Wall Boxes — Great for books in bulk, kitchenware and components where extra rigidity matters.
Large Double Wall Boxes — Suited to heavier or mixed orders and small appliances; improved stacking for pallets.
Extra Large Double Wall Boxes — For dense or oversized items. Always add suitable cushioning and check pallet pattern/weight limits.
Explore the full range: Double Wall Boxes · Need lighter cartons? Single Wall · Reduce void with Multi-Depth.
With two layers of corrugated fluting, double wall boxes provide exceptional strength and confidently handle heavier, bulkier loads than single wall cartons.
Ideal for fragile, heavy or irregularly shaped products, the dual-layer board adds the security needed to prevent damage during shipping and storage.
Despite their durability, double wall boxes remain affordable and help reduce breakages and returns—great value for heavier consignments.
From furniture and large electronics to industrial parts and mixed orders, double wall is the reliable choice for strong, dependable packaging.
Many of our cartons are made from recyclable materials, offering an environmentally friendly option without sacrificing strength or protection.
Small Double Wall Boxes — Perfect for small electronics, parts and accessories that need extra protection.
Medium Double Wall Boxes — A solid choice for medium items such as home appliances, books and office equipment.
Large Double Wall Boxes — Ideal for larger products like furniture components, kitchenware and industrial goods requiring maximum protection.
Extra Large Double Wall Boxes — Built for bulky, heavy items; offers the ultimate protection for big shipments—pair with suitable void fill.
Explore the range: Double Wall Boxes · Lighter loads? Single Wall · Reduce void with Multi-Depth.
Double wall boxes are the go-to packaging solution for businesses shipping heavy or fragile items. Their dual-layer construction delivers the strength and stability needed during transit, while supporting cost-effective shipping. Whether you’re sending bulky machinery or delicate electronics, our double wall boxes provide the protection you need to ensure goods arrive in perfect condition.
Weekday delivery 08:00–18:00 across GB. Shipping is £15 for orders under £150 ex VAT, and FREE for orders of £150+ ex VAT. Service speeds offered per product include Next Day, 2–3 working days and 3–5 working days.
Two layers of fluted paper and three liners (twin-flute board) for superior rigidity and impact resistance.
When shipping heavier, denser or fragile items; when stacking on pallets; or when parcels face longer, rougher transit paths.
Yes—corrugated board is widely recyclable. Remove non-paper tapes where possible before recycling.
Yes for fragile or valuable items. Use paper void fill, bubble wrap or inserts to prevent movement.
Use strong packaging tape and apply an H-tape pattern across base and top flaps.
Yes—bespoke sizes and printed cartons are available. Contact us for a quote.